here is what I recently posted on another board:
Hey all-
I've been staring way too long at the ugly fender (no offense to any fender lovers) and I finally got the nerve up to introduce Mr. Dremel to it.
First, I traced the original fender's bottom curve on to a piece of paper. Then I traced it so it came out so the bottom of the curve was just below the license plate. I had to free hand the contour to the sides, ending up just below the inside bracket for the signal lights.
I used the Dremel's cutting wheel to make the cut. After a few attempts, I realized that it was better to do a series of little cuts with a sawing motion. Then I used the little barrel sander to buff it out...one important tip, use the low setting for this or you'll make it uneven. Then I used some blue plumber's grit paper to fine tune it. i was a little careless and marked up more than the edge, but it may blend in with a good washing.
I originally thought I was going to put some car door edging on it, but it came out better than I expected so I'm leaving it alone.
Here are the pictures:
Before-
After-
After Closeup-
Finished with plate back on-
Sideview-