Bandit Alley

MODEL SPECIFIC => SUZUKI BANDIT 600 thru 1200 - AIR/OIL COOLED TECHNICAL => Topic started by: NomisQC on May 23, 2009, 06:13:48 PM

Title: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on May 23, 2009, 06:13:48 PM
I don't know how I managed it but the left "glass" covering the speedometer is broken on my bike....there is a nice crack in the middle...

First of all, it's annoying, but more importantly, I would like to limit the entry of water into the speedometer for obvious reasons...


The problem is the OEM part they sell is the whole top of the speedo (Part 4 on the microfiche) and it retails for 90$.....

Is there a way I could find only the "glass" (I know it's plastic) of the left side ?

Online or other...

Thanks !

(http://img29.imageshack.us/img29/4180/crackm.jpg)

(http://img34.imageshack.us/img34/2454/speedol.jpg)
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on May 26, 2009, 12:25:32 PM
Anyone ?
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: txbanditrydr on May 26, 2009, 01:07:42 PM
If you can get the old one off you might use it as a template and make a new one.  I'd recommend Lexan but any clear plastic should work. 

Take some pics of the dis-assembly and maybe we can put a write up with it.
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on May 26, 2009, 01:36:36 PM
Yeah...I thought about it but I don't know how to cut the circular shape in the plastic...(don't have the tool for it)

Also, I don't know if it's easy to remove from the speedo and replace with another one... (is it glued or molded with it, what's the thickness....etc)

That's why I was inquiring here first...to see if anyone has already done it or something...
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: txbanditrydr on May 26, 2009, 03:27:02 PM
If you can remove it then trace around it with an awl.  Use a disk sander/belt sander to clean it up to the line.  Alternatively, you could put a thick padding of masking tape (6-10 layers) and use a compass to draw the circle.  Fabbing a new one will be the easy part...   :duh:
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on May 26, 2009, 07:29:57 PM
Use a disk sander/belt sander to clean it up to the line

Which I don't have access to....

Actually...getting it apart won't be a problem at all...I guess I'll give it a try.....maybe with a dremel or something...if the edges are hidden behind the ring....it may not be dramatic if they are a bit rough..
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: txbanditrydr on May 26, 2009, 08:20:17 PM
Send it to me... I have the tools... just a thought.  :thumb:
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: PitterB4 on May 27, 2009, 09:45:09 PM
Or take it to a place that repairs windows.  They have all sorts of glass and plastic stuff that I'm sure would be more than suitable.  And I'm sure they'd have the tools.  Probably wouldn't charge you more than a few bucks.
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on May 29, 2009, 11:39:37 PM
Ok guys....thanks for the suggestions but after taking the speedo apart....(had to take the cowlings apart anyway)
I quickly realised that the speedo's "glass" was molded into the plastic....from what I could see, I could not remove it without actually breaking the thing...

So I'm gonna wait for the moment and see if I can get my hand on a used one or something later...

Thanks !
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: Red01 on June 02, 2009, 01:46:59 PM
In the meantime, to keep moisture out, put a piece of clear tape over the crack.
Title: Re: 2004 B12 - Speedometer "plastic" glass broken....
Post by: NomisQC on June 02, 2009, 06:09:47 PM
Already did... !

But thanks !