Just thought I'd post some pics of the bandit to busa fork conversion. Thank to Mongo for some measurements and inspiration.
Before (just realized after starting to take stuff off that it be best to take a picture... so no my clutch doesn't normally hang at that angle)-
a picture of the wheel spacer, I decided to keep the Bandit wheel (mostly for the EBC rotors I'd already spent money on), the bearings were very easy to order to fit the thicker axle. There are three spacers one on each side of the wheel and the middle one inbetween the two wheel bearings.
the brake calipers are spaced inward using two washers. I went with a busa fender which needed to go on a serious diet...
here is as it sits right now, I DID end up going with the BUSA top clipon piece, I have no issues with the tank and while it looks odd it doesn't feel bad at all. On my quick test rides up the street I've had no issues...
still to be done is the steering stop and final mounting of the damper as well I haven't calibrated the vaypor speedometer yet...maybe I'll go out and do that right now.
PS while I DO my own mechanical work in recent years more often than not I let my better half do the 'hard' stuff as it's so much faster that way... as such many thanks is due, especially for the headlight and instrument mount now. Give the man a hacksaw and some files and anything is possible. I can't imagine what he'd do in a real garage.